Hi Steve,
Just coming at this from a different direction to consider.
Maybe there isn’t any air in the system and you have successfully bled the system.
Maybe there is a mechanical issue introducing ‘play’ into the system. If a calliper isn’t sliding correctly in the cage then after you release the pedal pressure the calliper will settle back too far from the disc and the next time you press the pedal you will have to take up the play again.
On many cars with different calliper sliding designs they can experience seized sliders which would give uneven pad wear ‘and’ a spongy pedal.
Maybe, just maybe some mechanical part of the system is flexing, assembled incorrectly or simply not seated properly.
Presuming you have a right hand drive car? Then you also have a fair amount of linkage from the brake pedal to the master cylinder on the opposite side of the car. Many times I have found excessive play in these linkages which spoil brake pedal feel. RHD cars are more like factory converted LHD than true RHD cars in some ways.
If you can safely drive the car to a test station and put it on the brake testing rollers it will show you what is and isn’t doing it’s part of the work.
Good luck
Ian
Interesting....When I bought the car 5 months ago I have never since driven it on the road except to a roadworthyness testing station ( Western Australian equivalent of the M.O.T). When the car was delivered to me in the first place the front discs and pads were almost new so the previous owner had done some work on the fronts. This is such a simple job to change the disc and pads so cant imagine what he might have done to mechanically compromise the brakes. Having said this he did neglect to fit any spring retainers for the pads which is so typical of the sort of carelessness of all the other problems I have had to fix.
However...thanks for the advice, I will test out the mechanical operation of the fronts to ensure the carrier slides and centres. I will also remove a pad to ensure the piston is moving in and out smoothly, The previous owner had definitey some other work as the caliper has been cleaned or even replaced and also put on new flexi hoses.
Also, not sure how the linkage from the pedal is supposed to be set up. The previous owner may have tampered with this although I suspect not as there would ne no reason to.
This is all driving me nuts although I now understand the primative operation of the brake compensator device and have cleaned it all up and changed the bushes......just because that is we all do.
Cheers,
Steve