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Title: steering rack damper Post by: tenio hf on March 19, 2022, 07:17:10 PM Good evening.
Following the advice of my colleagues in the forum, I solved the problem with the steering rack damper in this way. Original Stabilus damper for Audi B series 80 with mechanical rack for 60 levs, which is about 25 pounds, 70 millimeters long and an ear on both sides. Laser cut plate of 6 millimeters of ordinary steel. Curved by hand;) with the required shape. The longer length of the new damper is not a problem, it is taken from our rails as seen in the photos, and the power of the new damper I think is close to the original 800 Nm. Here is how it turned out: (https://pichost.name/images/2022/03/19/5af610a5969426671fff381c0367eaf4.md.jpg) (https://pichost.name/image/q3xCA) https://pichost.name/album/Z0bgz https://pichost.name/album/Z0nS3 https://pichost.name/album/ZG6JT https://pichost.name/album/Z0eCt Title: Re: steering rack damper Post by: peteracs on March 19, 2022, 08:08:31 PM Hi
Good solution would you make the plate available to buy or the cutting details/drawing? I think this would help some folk here Also do you have a part nos for the damper? Peter Title: Re: steering rack damper Post by: tenio hf on March 19, 2022, 08:35:27 PM I will ask the company that cut the plate for the laser file and I will try to upload it. Tomorrow I will take a picture of the new damper and the picture with the manufacturer's number will be uploaded here.
Title: Re: steering rack damper Post by: peteracs on March 20, 2022, 08:30:00 AM Hi
Thanks, that would be most useful. I was lucky enough to buy two new old stock original dampers, but know they one of those parts which you cannot find and I remember Matt on here spending some time looking into replacements. This sounds like a good long term solution. One issue I remember from Matt was the throw of the damper, how does the Audi one compare to the original one? Peter Title: Re: steering rack damper Post by: tenio hf on March 20, 2022, 01:40:45 PM (https://pichost.name/images/2022/03/20/f9501e2823ca050cc414e5df59012623.md.jpg) (https://pichost.name/image/q3Vb8)
(https://pichost.name/images/2022/03/20/27cced1e9d5cde1e733d5aa14464a2b0.md.jpg) (https://pichost.name/image/q3sLb) This is the Stabilus damper number. The drawing, which is designed on autocat, promised to send it to me by e-mail tomorrow and I will upload it here. Title: Re: steering rack damper Post by: tenio hf on March 21, 2022, 08:46:22 AM https://dox.abv.bg/user/myfolders?t=1647848742666
Title: Re: steering rack damper Post by: tenio hf on March 21, 2022, 08:54:56 AM Good day.
In the above post I have given a link to my mail in which I save the drawing file for the board which I used to mount the longer damper. I hope I have been helpful to someone. Tenyo. Title: Re: steering rack damper Post by: HFStuart on March 21, 2022, 10:08:48 AM Great work!
Title: Re: steering rack damper Post by: peteracs on March 21, 2022, 10:17:53 AM Hi Tenyo
Thanks for that, you mention that you bent the plate, I am curious was this due to clearance problems or would a spacer do the same job and avoid the bending? Peter Title: Re: steering rack damper Post by: tenio hf on March 21, 2022, 11:33:05 AM Hi Peter.
Bending of the plate can be avoided by placing a 10.00 mm bushing between the damper and the plate and a longer bolt. But in this case, I decided that I wanted to bend the plate and I think it worked out well. Bending is necessary because the damper tank rests on the plate when the rail is moving. |